Custom-Engineered Brushes for Industrial Applications

Specialty & Custom-Designed Brushes

When off-the-shelf brushes can’t get the job done—or don’t exist at all—Carolina Brush delivers engineered solutions. Our custom brushes are built to fit your equipment, match your process, and perform in real-world operating conditions.

We work closely with OEMs, production engineers, and maintenance teams to design brushes that integrate directly into automated systems, conveyors, fixtures, and enclosures.

Engineer Designing Brushes for Custom Industrial Applications
Technicians Assembling Custom Industrial Brushes in North Carolina

A Custom Brush Means the Right Brush

Custom doesn’t have to mean complicated. In fact, most of the brushes we produce are tailored to the needs of specific machines or environments. From minor material changes to full design collaboration, we help you dial in performance where it matters.

Typical customizations include:

  • Filament type and stiffness
  • Brush density and trim length
  • Core material (wood, plastic, aluminum, steel)
  • Mounting configuration
  • Brush shape (flat, spiral, angled, contoured)
  • Specialty coatings or food-safe certifications

Collaborate With Our Engineering Team

Some customers come to us with CAD files and performance specs. Others start with a problem and need a brush to help solve it. Either way, our team can step in at any point—from concept to final production.

Our process:

  1. Application Review
  2. Design & Material Selection
  3. Prototyping (when needed)
  4. Production
  5. On-time Delivery

Applications We Support

Our custom brushes are used across a wide range of industries and tasks. If you’ve got a challenge involving motion, contact, containment, cleaning, or sealing—we’ve likely built a brush for it.

Common applications include:

  • Surface cleaning or prep
  • Conveyor sealing
  • Static control
  • Product separation or spacing
  • Debris containment
  • Lubricant or coating application
  • Material handling or part positioning

Let’s Build Yours

Have a sketch, spec, or just an idea? Our engineers are ready to help you build the brush that fits—and performs.